Energy efficient manufacturing : theory and applications

Title:

Author:

Sutherland, John W. (John William), 1958- editor.

ISBN:

9781119519812

9781119519904

Physical Description:

1 online resource

General Note:

Includes index.

Contents:

Cover -- Title Page -- Copyright Page -- Dedication -- Contents -- 1 Introduction to Energy Efficient Manufacturing -- 1.1 Energy Use Implications -- 1.2 Drivers and Solutions for Energy Efficiency -- References -- 2 Operation Planning & Monitoring -- 2.1 Unit Manufacturing Processes -- 2.2 Life Cycle Inventory (LCI) of Unit Manufacturing Process -- 2.3 Energy Consumption in Unit Manufacturing Process -- 2.3.1 Basic Concepts of Energy, Power, and Work -- 2.3.2 Framework of Energy Consumption -- 2.4 Operation Plan Relevance to Energy Consumption -- 2.5 Energy Accounting in Unit Manufacturing Processes

2.6 Processing Energy in Unit Manufacturing Process2.6.1 Cases of Processing Energy Modeling -- 2.6.1.1 Forging -- 2.6.1.2 Orthogonal Cutting -- 2.6.1.3 Grinding -- 2.6.1.4 Specific Energy vs. MRR -- 2.6.2 Energy Measurement -- 2.7 Energy Reduction Opportunities -- 2.7.1 Shortening Process Chain by Hard Machining -- 2.7.2 Substitution of Process Steps -- 2.7.3 Hybrid processes -- 2.7.4 Adaptation of Cooling and Flushing Strategies -- 2.7.5 Remanufacturing -- References -- 3 Materials Processing -- 3.1 Steel -- 3.1.1 Steelmaking Technology -- 3.2 Aluminum -- 3.2.1 Aluminum Alloying -- 3.2.2 History of Aluminum Processing

3.2.3 Aluminum in Commerce3.2.4 Aluminum Processing -- 3.2.5 Bayer Process -- 3.2.6 Preparation of Carbon -- 3.2.7 Hall-Heroult Electrolytic Process -- 3.3 Titanium -- 3.3.1 Titanium Alloying -- 3.3.2 History of Titanium Processing -- 3.3.3 Titanium in Commerce -- 3.3.4 Titanium Processing Methods -- 3.3.5 Sulfate Process -- 3.3.6 Chloride Process -- 3.3.7 Hunter Process and Kroll Process -- 3.3.8 Remelting Processes -- 3.3.9 Emerging Titanium Processing Technologies -- 3.4 Polymers -- 3.4.1 Life Cycle Environmental and Cost Assessment -- 3.4.2 An Application of Polymer-Powder Processes -- References

4 Energy Reduction in Manufacturing via Incremental Forming and Surface Microtexturing4.1 Incremental Forming -- 4.1.1 Conventional Forming Processes -- 4.1.2 Energy Reduction via Incremental Forming -- 4.1.3 Challenges in Incremental Forming -- 4.1.3.1 Toolpath Planning for Enhanced Geometric Accuracy and Process Flexibility -- 4.1.3.2 Formability Prediction and Deformation Mechanics -- 4.1.3.3 Process Innovation and Materials Capability in DSIF -- 4.1.3.4 Future Challenges in Incremental Forming -- 4.2 Surface Microtexturing -- 4.2.1 Energy Based Applications of Surface Microtexturing

4.2.1.1 Microtexturing for Friction Reduction4.2.1.2 Microtexturing Methods -- 4.2.1.3 Future Work in Microtexturing -- 4.3 Summary -- 4.4 Acknowledgement -- References -- 5 An Analysis of Energy Consumption and Energy Efficiency in Material Removal Processes -- 5.1 Overview -- 5.2 Plant and Workstation Levels -- 5.3 Operation Level -- 5.4 Process Optimization for Energy Consumption -- 5.4.1 Plant Level and Workstation Level -- 5.4.2 Operation Level -- 5.4.2.1 Turning Operation -- 5.4.2.2 Milling Operation -- 5.4.2.3 Drilling Operation -- 5.4.2.4 Grinding Operation -- 5.5 Conclusions -- References

Abstract:

Over the last several years, manufacturers have expressed increasing interest in reducing their energy consumption and have begun to search for opportunities to reduce their energy usage. In this book, the authors explore a variety of opportunities to reduce the energy footprint of manufacturing. These opportunities cover the entire spatial scale of the manufacturing enterprise: from unit process-oriented approaches to enterprise-level strategies. Each chapter examines some aspect of this spatial scale, and discusses and describes the opportunities that exist at that level. Case studies demonstrate how the opportunity may be acted on with practical guidance on how to respond to these opportunities.

Local Note:

John Wiley and Sons

Subject Term:

Manufacturing processes -- Energy conservation.

Process control.

Fabrication -- Économies d'énergie.

Fabrication -- Contrôle.

BUSINESS & ECONOMICS / Industrial Management

BUSINESS & ECONOMICS / Management

BUSINESS & ECONOMICS / Management Science

BUSINESS & ECONOMICS / Organizational Behavior

Industrial Engineering.