
Başlık:
Automation in the welding industry : incorporating artificial intelligence, machine learning and other technologies
Yazar:
Moinuddin, Syed Quadir, editor
ISBN:
9781394172948
Fiziksel Tanımlama:
1 online resource (304 pages)
Seri:
Industry 5.0 Transformation Applications
Industry 5.0 transformation applications.
İçerik:
Preface -- Acknowledgments -- 1 Introduction to Industry 5.0 1 Muralimohan Cheepu, Syed Quadir Moinuddin and Ashok Kumar Dewangan -- 1.1 Introduction -- 1.2 Industry 4.0 -- 1.3 Industry 5.0 -- 2 Advancements in Welding Technologies 13 Pavan Meena, Ansari Mohd Farhan, Ramkishor Anant and Shaik Himam Saheb -- 2.1 Introduction -- 2.2 Quality of Weld Joint -- 2.3 Pulsed Current GMAW -- 2.4 P-GMAW Process Stability Factors -- 2.5 Suitable Pulse Parameters of Selection -- 2.6 Effect of Pulse Parameters -- 2.7 Pulsed Current GMAW Advances -- 2.8 Double-Pulsed GMAW -- 2.9 Synergic Control -- 2.10 Self-Regulating Control -- 2.11 Microcomputer Control -- 2.12 GMAW Shielding Gas Flow -- 2.13 Particle Image Velocimetry (PIV) -- 2.14 The Measurement of Oxygen (O2) Concentration -- 2.15 Spectroscopic Measurements of Plasma Temperature -- 2.16 P-GMAW Numeric Simulation -- 3 Automation in Welding Industries 37 Deepak Kumar Naik, Ved Prakash Sharma and Dinesh Kumar R. -- 3.1 Introduction -- 3.2 Automation Trends -- 3.3 Plasma Welding -- 3.4 Laser Welding -- 3.5 Arc Welding -- 3.6 MIG Welding -- 3.7 Resistance Welding -- 3.8 Conclusions -- 4 Digitalization of Welding Processes 49 Atla Sridhar, K. Prasanna Lakshmi, Shaik Himam Saheb and M. Siva Surya -- 4.1 Introduction -- 4.2 Techniques for Process Monitoring -- 4.3 Process Monitoring Applications -- 4.4 Future Directions -- 5 AI and ML in Welding Technologies 73 Suresh Goka, Gorle Shanmukha Narayana, Divya Jyothi G., Himam Saheb Shaik and Syed Quadir Moinuddin -- 5.1 Introduction -- 5.2 Enhancing the Welding Industry -- 5.3 Machine Learning Algorithm Types -- 5.4 Background of AI and ML -- 5.5 Weld Defects -- 5.6 Level of Weld Quality -- 5.7 Case Studies -- 5.8 Feasibility of Online Inspection of Ultrasonic Weld Quality -- 5.9 Conclusions -- 6 Digital Twin in Welding 91 Syam Kumar Chokka, M. Nagaraju and K. Nagabushan Kumar -- 6.1 Introduction -- 6.2 Friction Stir Welding -- 6.3 Defects in Friction Stir Welding -- 6.4 Laser Welding -- 6.5 Summary -- 7 IoT in Welding Industries 111 Harisivasri Phanindra K., S. Venukumar, Muralimohan Cheepu and Venkata Charan Kantumuchu -- 7.1 Introduction -- 7.2 Sensing and Analyzing Welding Data via the Internet of Things (IoT) -- 7.3 Welding Manufacture Based on IoT -- 7.4 Conclusion -- 8 VR and AR in Welding Technologies 129 Veningston K. and Dinesh Kumar Rajendran -- 8.1 Introduction -- 8.2 How Intelligent is AI When Coupled with VR/AR? -- 8.3 VR/AR Architecture -- 8.4 Welding Processes -- 8.5 Intelligent Welding Technology -- 8.6 Types of Intelligent Welding Processes -- 8.7 Automated Welding Examples -- 8.8 Applications of VR and AR in Automated Welding -- 8.9 AI and ML for Visual Inspection of Welds -- 8.10 Limitations in the Existing State-of-the-Art Welding Techniques -- 8.11 Conclusions -- 9 Intelligent, Clean Cobot Arc Welding Cell 143 E. Schubert, S. Rose, M. Bender, N. Spietz and T. Weber -- 9.1 Chances for SMEs -- 9.2 Parameters and Consumption Data -- 9.3 CO2 Footprint Methodology -- 9.4 Result Presentation -- 9.5 Conclusion -- 10 Welding-Based 3D, 4D, 5D Printing 157 Suresh Goka, Satish Narayana Srirama, Divya Jyothi G., Syed Quadir Moinuddin and Himam Saheb Shaik -- 10.1 Introduction -- 10.2 Differences Among 3DP, 4DP and 5DP -- 10.3 Materials Used in 3DP, 4DP and 5DP Processes -- 10.4 Machinability of Welded Components -- 10.5 Concept of 4D and 5D Printing -- 10.6 FEM-Based Analysis -- 10.7 Applications -- 10.8 Conclusions -- 11 Welding and Joining of Novel Materials 183 Rajendra Goud, Poonam S. Deshmukh, Bhavesh Jain, G. Dan Sathiaraj and Kodli Basanth Kumar -- 11.1 Introduction -- 11.2 Core Effects -- 11.3 Arc Welding Techniques for HEAs -- 11.4 Solid State Welding -- 11.5 Explosive Welding -- 11.6 EBW and EBC of HEAs -- 11.7 Laser Welding of HEAs -- 11.8 Laser Cladding of HEAs -- 11.9 Conclusion and Summary -- 12 Sustainability in Welding Industries 215 Y.G. Bala, Santhi B. and Dinesh Kumar R. -- 12.1 Introduction -- 12.2 Critical Factors for Sustainability of Welding -- 12.3 Adoptability of Sustainable Welding -- 12.4 New Welding Standards for Sustainability -- 12.5 Resource-Conserving Techniques -- 12.6 Sustainability in Welding Training -- 12.7 5S Lean Strategy for a Sustainable Welding Process -- 12.8 A-TIG Welding: A Small Step Towards Sustainable Manufacturing -- 12.9 Sustainability Indices -- 12.10 Conclusion -- 13 Global Welding Market Growth 229 Y.G. Bala and Dinesh Kumar Rajendran -- 13.1 Introduction -- 13.2 Patrons of Global Welding Market -- 13.3 Welding Technologies in the Global Welding Market -- 13.4 Fluxes, Wires, Electrodes, and Fillers -- 13.5 Welding Market Dynamics -- 13.6 Manpower and Labor Challenges in Global Market -- 13.7 COVID-19's Impact on Global Welding Materials Market -- 13.8 New Opportunity in the Welding Market and Advanced Applications -- 13.9 Conclusions -- 14 Quality Assurance and Control in Welding and Additive Manufacturing 245 Venkata Charan Kantumchu, Syed Quadir Moinuddin, Ashok Kumar Dewangan and Muralimohan Cheepu -- 14.1 Introduction -- 14.2 Quality Issues in Welding -- 14.3 Quality Issues in 3D Printing -- 14.4 Conclusion -- 15 Welding Practices in Industry 5.0: Opportunities, Challenges, and Applications 263 Suresh Goka, Syed Quadir Moinuddin, Muralimohan Cheepu and Ashok Kumar Dewangan -- 15.1 Introduction -- 15.2 Manufacturing Trends -- 15.3 Welding Technology -- 15.4 Variety of Materials Used by Welding for Industry 5.0 -- 15.5 Virtual Reality (VR) for Welders -- 15.6 Challenges and Opportunities in Nuclear Reactor -- 15.7 Challenges of AM-Based Functionally Graded Materials Through LDED -- 15.8 Conclusion -- References -- Index.
Özet:
AUTOMATION IN THE WELDING INDUSTRY This volume serves as a multidimensional perspective of welding practices in Industry 5.0 from the perspective of automation, digitization, digital twins, cobots, virtual reality, augmented reality, machine learning, artificial intelligence, and IoT ranging from rudiments to advanced applications. This book introduces the concept of Industry 5.0 in welding technologies, where the human brain collaborates with robots to achieve rapid productivity and economic efficiency. It presents the latest information on adapting and integrating Industry 5.0 in welding industries through critical constituents such as artificial intelligence (AI), machine learning (ML), Internet of Things (IoT), digital twin, augmented and virtual reality (AR & VR), and collaborative robots (Cobots), towards intelligent welding systems. The chapter authors have comprehensively addressed the issues related to welding industries such as a shortage of welders, challenges in critical applications, creating defect-free and quality products through real-time monitoring, feedback systems, and in situ adjustments, etc. The utilization of cobots in welding technology is addressed in real-world problems to move towards a green welding environment (i.e., minimal fumes with less shielding gas) and thereby, less energy consumption. Two or more welding processes are combined to form a hybrid process where the compatibility of existing materials and novel materials can be used in 3D, 4D, and 5D printing of complex geometries. Audience Engineering research scholars, industry welding, and additive manufacturing groups. A diverse group of industries will be interested in this book, such as medical, automotive, construction, pipeline, shipping, aerospace, etc.
Notlar:
John Wiley and Sons
Elektronik Erişim:
https://onlinelibrary.wiley.com/doi/book/10.1002/9781394172948Kopya:
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